Furnace equipments products

Water-cooled Bubbling System

Bubbler systems are installed for a number of reasons:

Improved glass homogeneity

Improved temperature homogeneity

To fix the hot spot

To control batch cover

The main benefit of a bubbler system is to improve homogeneity by reinforcing the natural upward currents at the hot
spot which is particularly beneficial when melting coloured glasses.

tubes installed

A single or double row of bubblers installed across the furnace at the hot spot reinforces the vertical currents, and leads to a notable improvement in temperature homogeneity.

The number of bubbler tubes installed and the diameter of the nozzle diameter will be decided according to the furnace design, the glass to be melted and the anticipated bottom temperature. The air pressure and flow is used to regulate the frequency and size of the bubbles, it should be noted that a reduction of molten glass viscosity (equal to a temperature increase) reduces the size of the bubbles generated and also increases their frequency.

Water-cooled Bubbling System

The working pressure range is from 0.5 to 2 bar and the amount of air flowing through each bubbler is between 80 and 200 Nliters per hour. When using compressed air from the factory network, suitable filters should be installed to completely remove any oil from the air in order to avoid clogging of the nozzles.

Upon installation the air is normally applied at a pressure of nominally 0,5 bar (to prevent the ingress of glass particles, etc.), after heat-up the pressure is increased to the correct level by observing the size and frequency of the bubbles at the glass surface.

For some special glasses oxygen can be use in the bubbling system due to the easier chemical dissolution of oxygen into the molten glass.

New Water Cooled Bubbler Injector

This new technology provides
the following features:

These bubblers are
characterized by:

The system is completed with a control skid complete with filters, pressure regulators and a back-up tank to provide 30 minutes cover (in case of temporary lack of compressed air).

The water-jacket-cooled injectors assembly comprises:

Installation scheme

Bubbling control panel, the panel is supplied fully wired and tested, and contains all of the necessary instruments and controls to operate the system:

A set of suitable mechanic tools for unclogging is provided with the system. Cooling water return is achieved through a stainless steel water manifold with one flow detector for each bubbler.

Max temperature cooling water input
20 to 35
Max temperature cooling water output
Max Water hardness
Max Water calcium content
Water cooling inlet pressure range
2 to 4
Air/oxygen input pressure range
4 to 8
Air/oxygen pressure reduced after skid
0.5 to 2
Air/oxygen flow range
N liters/h
60 to 360
Bubbling gas